Use Case — Failure Prediction

Stop guessing when a UPS battery will fail

Most facilities find out a string is weak the same way: it fails to hold load during an outage. Weltrom flags failure risk weeks in advance, from signals already in your BMS data.

Technician reviewing a critical alert on a tablet in a server room

Maintenance is stuck between too early and too late

Fixed replacement cycles waste good batteries or miss failing ones — condition data is the only way to know which string needs attention now.

The Problem

Three failure modes, one root cause

Unexpected failure

A weak string discovered only when the grid goes down and the UPS can't hold the load.

Premature replacement

Batteries pulled on a fixed schedule with years of usable life left, driving unnecessary spend.

Unnecessary waste

Both failure modes trace back to the same root cause: no visibility into real, string-level condition.

The Solution

Condition-based, not calendar-based

  • Continuously track SoH, internal resistance, and float current — not just a periodic capacity test.
  • Get an early warning weeks before a string would trip a BMS alarm.
  • Replace the specific string that needs it — not the whole bank, not the whole fleet.